1000kg/h Natural Gas Aluminum Melting Furnace with 720℃ Temperature

Advanced Aluminum Alloy Continuous Melting & Holding Furnace – Model WDL-RJL-1000
Efficient, Automated, and Eco-Friendly Industrial Melting Solution

Product Overview

The WDL-RJL-1000 Continuous Melting and Holding Furnace integrates high-efficiency melting and precision holding into a single automated system. Designed for industrial applications, it delivers exceptional energy efficiency, low operating costs, and superior molten aluminum quality. Ideal for foundries, recycling facilities, and die-casting operations, this furnace combines advanced combustion technology with robust construction to maximize productivity and minimize environmental impact .

Key Technical Specifications

Core Features & Benefits

Dual-Chamber Design

Melting Chamber: Features a shallow, wide molten pool for rapid heat transfer and reduced oxidation.

Holding Chamber: Maintains stable temperature (±5°C) for consistent molten aluminum quality

Advanced Refractory Lining

Constructed with special non-stick, high-strength castable refractory material, ensuring crack resistance, easy slag cleaning, and a 5+ year service life .

Precision Combustion System

Utilizes proportional flame-regulated burners for optimal air-fuel ratio and high thermal efficiency.

Low nitrogen oxide (NOx) emissions comply with environmental standards .

Fully Automated Operation

Siemens PLC + HMI Touchscreen for intuitive control, auto oven baking programs, and real-time monitoring of aluminum liquid levels and temperatures .

Safety Interlocks: UV flame detection, pressure monitoring, and emergency leak alerts .

Pneumatic Feeding & Slag Removal

Supports continuous rolling feeding of scraps and ingots (max size: 1000×650mm).

Easy slag removal via dedicated ports, reducing downtime .

Energy Efficiency

Heat Recovery System: Preheats incoming materials using exhaust gases, reducing fuel consumption by up to 30% compared to electric furnaces .

Applications

Die-Casting & Foundries: Continuous supply of high-quality molten aluminum.

Recycling Operations: Efficient melting of scrap aluminum and ingots.

Automotive & Aerospace: Precision melting for high-performance alloys.

Why Choose WDL-RJL-1000?

Cost Savings: 30% lower operating costs than electric furnaces .

Environmental Compliance: Clean combustion with minimal emissions .

Durability: 5-year refractory life and minimal maintenance requirements .

Automation: Reduces labor intensity and human error .

Optional Accessories

Dust collection systems

Automated feeding carts

Operating platforms

Customized refractory designs

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Conclusion

The WDL-RJL-1000 represents the pinnacle of modern aluminum melting technology, combining energy efficiency, automation, and reliability to meet the demands of high-volume industrial operations. With its advanced safety features and minimal environmental impact, it is the ideal solution for forward-thinking manufacturers aiming to enhance productivity while reducing costs.

For detailed technical manuals or custom configurations, contact our engineering team today!